The R2 Flexible Cutting and Finishing Machine is a fully automatic machine for cutting paint roller heads from wound tubes with a choice of finishing operations. All sizes and types of roller covers can be made to the highest quality. Settings are programmable for very quick changeovers, typically less than two minutes.

Key Features

• Automatic loading and precision positioning of wound tubes.
  • Wound tubes dro into the feeding position automatically. Each is then fed on to the main spindle by a linear actuator, ensuring accurate finished roller length.
• Clean cutting, with or without bevelling.
  • A pile parter is incorporated into the knife mounting to ensure a perfect cut without the messy finish caused by fabric being drawn in. The standard knife is easy and cheap to replac and creates an exceptionally clean cut.
• Optional finishing operations, catering for all rollers up to the highest quality.  The following operations can be chosen separately for each product:

  • Carding The carding operation lifts and cleans the pile, and hides the winding line. The speed, duration and depth of carding can all be adjusted for optimal control of this process

  • Bevelling Two straight bevel units adjustable for position and angle. The units can be removed from the machine for ease of sharpening.

  • Face Shear The shear creates a smooth roller surface by cutting away any uneven and protruding fibres. The shearing unit on the R2 has many features for ease of maintenance and long life not usually found on a unit this size.

  • High Speed Spin The roller can be spun at up to 6000 rpm to throw out any loose fibres for complete roller cleaning.

• Touch screen control
  • The machine is PLC operated through a visual HMI (human-machine interface). Programs can be set and retrieved for each product and there are comprehensive troubleshooting and maintenance functions giving the R2 maximum time for roller production.
• Fast changeovers

  • Since all the information needed for changing from one product to another is stored by the R2, this operation is extremely quick. A completely different product (fabric and roller length) needs a break in production of no more than two minutes.

  • The R2 also has a dedicated 'Setup' run mode to make it easy to find the correct settings for new products, again minimising downtime and wastage.

Specification

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