包装

The CTC machine is composed of Wring Cage (Force level control), 

Transposing head,Taping head for wrapping 8 layers,90 degree tumbler type pneumatic caterpillar traction,Portal railway moving type take up,Touch screen display and Electric Numerical control.

The technical specification for single strip

ü         Soft state or semi-hard copper flat wire, thickness: 1.12~3.15mm  

ü         width: 3.15~12.5mm;

ü         CTC: High: 75mm Max.; Width: 26mm Max.

ü         Speed of wring cage:1~10r/min;

ü         Traction speed:0~15m/min;

ü         Traversing pitch:5~40mm;

ü         Transposed pitch: 45~225mm ( depends on quality of CTC head );

ü         Pay off of wring cage:

ü         Specification of wring cage of tray: Φ560×288×Φ53mm; the weight of

ü         full bobbin: 250KG Max.;

Pneumatic cradle rack is with U type structure, decorating in 8 parts on each wring plate, with balance force level Back twisting device, the taping tension is adjusted mechanical automatic, the tension is 0~10KG adjustable. It is with safety-lock protection function after bobbin loading.

ü         Each crossed strip with protection, the thread holes shall not damage enameled wire, materials is poly fluortetraethylene

ü         The pneumatic chuck is adopt for brake, the braking time≤7S adjustable;

ü         The hard tooth surface is adopt for main reduction gear box to transmission;

ü         Wring cage is driven by AC frequency conversion motor drive.

ü         It works stably while wring case is in laterality limit situation. The power is 45KW – 6step

ü         All the thread holes shall not damage strip

ü         Load one mounts bracket on the back of mandatory balance device , in order to fit

ü         requirements of mounts bracket with Φ 250 mm diameter and width 70 mm size.

ü         Supporting wheel material is MC slippery Nylon

Transposed head specifications

ü         single strip thickness:1.10mm---3.15mm

ü         width: 3mm---12.5mm

ü         ratio for width/thickness: min =3:1 max= 8:1

ü         Hardness scale ∑0.2=60---260N/mm2

ü         film thickness:0.08---0.18mm

CTC strip

ü         strip nos: 5---47 (as customer comment)

ü         support paper holder 2 layers :0---0.30mm

ü         highness:5.0---70.0mm

ü         width :6.0---26.0mm

ü         pitch : 45---225mm

Transposed cross length

ratio for highness / width: 1:5---6:1

Speed: 100Pitch/min

Lapping head

n         There are 4 taping pad for each wrapping head, and it can wrap 8 layers at one time, and it also has device of Automatic stop by electrical induction.

n         The taping tension is adjusted mechanical automatic; outer diameter of taping pad Φ500mm,inner diameter of taping padΦ80mm,width of paper disc: 13~35mm,thickness of paper tape: 0.05~0.15mm;

n         Rated RPM for taping head:500 r/min;

n         Each wrapping head can turn forward,backward and stop,

n         drives by servo motor , which can independent tuning speed, also can make the linkage to the whole machine;

n         Fully-enclosed shield is designed for the wrapping part, with work lamp inside. Automatic stop when the door opened.

90 degree tumbler type pneumatic caterpillar

n         Caterpillar 3000KG

n         90 degree reversible Duplex

n         Traction speed: 0~15mm/min, center height of traction engine is 1000mm;

n         AC frequency conversion motor drive;

n         The pressure for air circuit system: 0.4Mpa

n         Flat Rubber Belts for Transmission

n         Portal rail way moving tape take up Φ2000

n       Diameter of take up bobbin: Φ2000 Max. width: 1400mm

n         Guaranteed weight of take up: 10 T 1 set

n         Rated Speed of take up: 15m/min Max

n       Traversing pitch: 5~40mm

n         Ejector pin: Φ80mm,Φ100mm 1 set each for one bobbin

Electrical control

n         Master control system is Siemens S7-300 PLC for overall coordination

n         Wring cage, traction is with Germany LENZE Servo controller and inverter

n         Display system operation and monitor through 15 inch touch screen

n         With Siemens communications PROFIBUS between master PLC and inverter, which to set servo and frequency conversion parameters

n         With Encoder input and output hole, which to connect external equipment (such as transposed head equipment, wrapping machine, and etc.).

n         With external input and output I/O, to connected with external equipment , including transposed head, wrapping machine ,pay off , and etc.

Single machine manual control

n         The automatic speed setting and monitoring

n         The setting and display for pitch(Computer programming display)

n         The setting and display for pitch (Computer programming display)

n         Length counter

n         System alarm monitor.

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